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Cement is a major component1 of concrete, the world's most widely used man-made material, an integral part of roads, bridges and buildings. But making cement requires heating limestone2 and other materials to very high temperatures, a process that releases into the atmosphere large amount of carbon dioxide, or CO2, a leading cause of global warming.
Brent Constantz is working to fix that problem with an environmentally-friendly cement that actually captures CO2 and locks it away.
A clean approach to making a dirty product
Calera
Calera's aggregate3 product is made in a variety of sizes
At his California company, Calera, scientists mix air and water to create the cement powder and aggregate pebbles4 that are the basic ingredients of concrete. But while traditional cement, called Portland cement, adds CO2 to the atmosphere, Calera's green cement takes the greenhouse gas out of the air - a lot of it. For every unit of carbon that Portland cement adds to the air, Brent Constantz says his green cement removes three units. "The more concrete you pour, the more CO2 you take out of the environment. So the way to mitigate5 the carbon problem is to pour more concrete!" But only, Constantz adds, if it's his concrete.
Conventional cement is the world's third-largest industrial contributor of CO2, mainly due to the high-temperature kilns6 required to make traditional cement pastes. Calera produces cement without high heat. Constantz explains the patented process mimics7 the way that nature grows the hard, durable8 materials in teeth, bone and sea shells. "It's a complicated, interesting, beautiful biologic process," he says, "that produces fantastic structures like a chambered nautilus shell or the human hip9 and the greater trochanter in the top of our femur, which are elaborate biologic structures made out of mineral."
S. Schlender
Minerals in briny10 water attach to CO2 molecules11 in the air to create a limestone-like material
Calera's technology targets the CO2 in the smoky air that's belched12 from the smokestacks of large industrial sites, such as coal-fired power plants. To capture the gas, Calera mixes the air with briny, brackish13 seawater, oil field wastewater or other salty waters. This causes minerals in the water to bond with CO2 and then rain out as particles of synthetic14 limestone. As a bonus, the briny water becomes easier to turn into drinkable water.
Proving its process in the real world
Calera's been doing all this in its labs. Now, it's gearing up to do it on a grander scale, near California's largest power plant, at Moss15 Landing, on the Pacific coast near San Francisco. Giant turbines at the Dynegy company's gas-fired plant generate electric power for roughly 2 million people.
S. Schlender
The first segment of the 3 meter wide pipe that will pull CO2-rich air from Dynegy's smokestack and deliver it 2.5 kilometers away to Calera's plant
In January, Calera began drawing one percent of the Dynegy stack gas through a massive pipe, across the street to its green cement plant. Calera hopes to capture 80 percent of the smokestack CO2, and sequester16 it in its patented cement mixture. If it works, says Moss Landing Power Plant manager Jim Dodson, the technology could be a game-changer for carbon sequestration efforts. He calls the Calera process "probably one of the best carbon-capture processes out there that we know of today."
Conventional carbon-capture technologies, such as chemical scrubbing, can capture as much as 90 percent of the CO2 from smokestack gas. However, they also use a lot of the energy generated by the plant, almost doubling the cost of the power for consumers.
The U.S. Department of Energy is looking for new carbon-capture technologies that can reduce this so-called parasitic17 load on power production below 30 percent. Calera's Brent Constantz says his company's relatively18 low-cost cement-making process can surpass that, cutting a plant's energy drain in half, to less than 15 percent. And he says adding in the potential profits from Calera's green cement would completely offset19 the financial loss of reduced power plant output. "Our costs of goods are lower than Portland cement because we don't have to burn coal or build a quarry20 and quarry limestone," he explains, "so our capital costs are quite a bit lower." He estimates using Calera's technology would effectively cut the parasitic load to zero.
Next step: convincing the concrete industry
But many experts in the traditional concrete industry - like Steve Regis of Cal-Portland Cement - are skeptical21 that Calera can make an affordable22 cement. "I simply don't believe it, and I've seen no evidence otherwise," he says.
S. Schlender
Calera's cement product separates from the water in large holding tanks
While he doubts many of Calera's claims, Regis says he wants more carbon capture, and the concrete industry is eager to inspect Calera's products. "We can run tests that look at how hard it is, how durable it is, we can look at all that then run several tests out in less than 6 months." Brent Constantz says his products have already passed those tests, and he promises that the company will share that information when the time is right.
Constantz hopes that traditional concrete makers23 will team up, first, by blending Calera's green cement product with traditional Portland cement. The goal will be to fight global warming by capturing carbon in concrete . . . so much that it would help reverse man-made climate change.
"We can actively24 sequester about 16 billion tons of CO2 a year in a profitable, sustainable, ongoing25 way for our children, our great grandchildren, for centuries to come and deal literally26 with most of the carbon problem," he insists. The key, he says, is to start tackling that problem – right now.
1 component | |
n.组成部分,成分,元件;adj.组成的,合成的 | |
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2 limestone | |
n.石灰石 | |
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3 aggregate | |
adj.总计的,集合的;n.总数;v.合计;集合 | |
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4 pebbles | |
[复数]鹅卵石; 沙砾; 卵石,小圆石( pebble的名词复数 ) | |
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5 mitigate | |
vt.(使)减轻,(使)缓和 | |
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6 kilns | |
n.窑( kiln的名词复数 );烧窑工人 | |
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7 mimics | |
n.模仿名人言行的娱乐演员,滑稽剧演员( mimic的名词复数 );善于模仿的人或物v.(尤指为了逗乐而)模仿( mimic的第三人称单数 );酷似 | |
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8 durable | |
adj.持久的,耐久的 | |
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9 hip | |
n.臀部,髋;屋脊 | |
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10 briny | |
adj.盐水的;很咸的;n.海洋 | |
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11 molecules | |
分子( molecule的名词复数 ) | |
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12 belched | |
v.打嗝( belch的过去式和过去分词 );喷出,吐出;打(嗝);嗳(气) | |
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13 brackish | |
adj.混有盐的;咸的 | |
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14 synthetic | |
adj.合成的,人工的;综合的;n.人工制品 | |
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15 moss | |
n.苔,藓,地衣 | |
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16 sequester | |
vt.使退隐,使隔绝 | |
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17 parasitic | |
adj.寄生的 | |
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18 relatively | |
adv.比较...地,相对地 | |
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19 offset | |
n.分支,补偿;v.抵消,补偿 | |
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20 quarry | |
n.采石场;v.采石;费力地找 | |
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21 skeptical | |
adj.怀疑的,多疑的 | |
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22 affordable | |
adj.支付得起的,不太昂贵的 | |
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23 makers | |
n.制造者,制造商(maker的复数形式) | |
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24 actively | |
adv.积极地,勤奋地 | |
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25 ongoing | |
adj.进行中的,前进的 | |
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26 literally | |
adv.照字面意义,逐字地;确实 | |
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